Safety Information
  Safety Categories for Gases
  Seven Basic Safety Guidelines for Safe Handling of Gases
  Product Material Safety Data Sheets (MSDS)
   
Product Hazards
   
 
 
 

Cryogenic (Primary Hazard: Cold Burns)

Some gases having very low boiling points are stored as liquids in insulated vacuum-jacketed dewars or insulated pressurized cylinders. Contact with these liquids causes "cryogenic burns" due to the freezing of skin tissue by the rapidly evaporating liquid. Also, the liquid produces a large volume of gas upon vaporizing. In inadequately ventilated areas, except for oxygen, this may decrease the oxygen content below that necessary to sustain life. Adequate ventilation, monitoring of the oxygen content of confined areas, and the use of protective clothing minimize these hazards. (EXAMPLES: LIQUID ARGON, NITROGEN, OXYGEN)

Flammable (Primary Hazard: Fire and Explosion)

Flammable gas as defined by the DOT is "any compressed gas that either forms a flammable mixture with air at a concentration of less than 13% (by volume) or his aflammable range in air wider than 12%, regardless of the lower explosive limit (LEL)." Flammable gases, when mixed with air, oxygen, or other oxidants, bum or explode upon ignition depending upon the degree of confinement. Pyrophoric gases like silane require no ignition source and will ignite in air, increasing the severity of the flammability hazard. Each flammable gas has a gasin-air concentration range within which limits the gas may be ignited. Flammable ranges are expressed in terms of air at ambient temperature and atmospheric pressure. A change in temperature, pressure, or oxidant concentration may vary the flammable range.

Mixtures above and below the flammable range do not ignite. As a precaution in handling flammables, care must be taken to eliminate all possible sources of ignition through the proper design of facilities, installation of approved electrical systems, and the restriction of smoking and open flame. An explosimeter should be used to determine the existence of a flammable mixture in areas of suspected leakage. (EXAMPLES: BUTANE, HYDROGEN, SILANE)

Oxidant (Primary Hazard: Fire)

A number of gases, although nonflammable, may initiate and support combustion. Materials that burn in air bum more vigorously, or even explosively, in oxygen and certain other oxidants. All possible sources of ignition must be eliminated when handling oxidants. Oxidants must not be stored with combustible materials. Oil, grease, or other readily combustible substances must not come in contact with cylinders or equipment used in oxidant service. In many cases, oxidant materials may also be corrosive and/or toxic. (EXAMPLES: OXYGEN, BROMINE TRIFLUORIDE)

Corrosive (Primary Hazard: Chemical Sums)

Corrosives are those products that chemically react with and deteriorate materials with which they come in contact, such as metals, fabrics, and human tissue. Some gases, although not corrosive in their anhydrous form, become corrosive in the presence of water or moisture in the air. Special care must be taken when selecting the proper construction materials for equipment in which conro- sives are handled. Gases that do not cause deterioration but induce inflammation of human tissue are irritants. Inflammation of the tissue may occur after immediate, prolonged, or repeated contact with the irritant. Protective clothing and equipment must be used to minimize expo- sure to corrosive or irritating materials. (EXAMPLES: SILICON TETRACHLORIDE, HYDROGEN FLUORIDE)

Toxic (Primary Hazard: Chemical Poisoning)

Toxic materials are those substances that may cause injuries or death when inhaled, ingested, or adsorbed on the skin. The degree of toxicity and the effects vary with the compound. Gases such as carbon monoxide are especially dangerous because as a colorless, odorless product, they do not provide adequate warning of their presence. Also, some products that are nontoxic in themselves may react with certain chemicals or decompose at elevated temperatures to produce toxic materials. Adequate ventilation, protective clothing, and suitable breathing equipment must be used to minimize exposure. (EXAMPLES: ARSINE, PHOSPHINE, FLUORINE)

Inert (Primary Hazard: Asphyxiation)

Inert products can, if released in confined areas, displace the oxygen content of the air below that level which is nec- essary to sustain life. OSHA sets a minimum concentration of 19.5% oxygen for any work area. Asphyxiation is the hazard most commonly associated with inert, gaseous products. Adequate ventilation and monitoring of confined areas for the oxygen content of the atmosphere are the best ways to minimize this hazard. (EXAMPLES: HELIUM, KRYPTON, CARBON DIOXIDE, NITROGEN)

High Pressure (Primary Hazard: Serious Injury) Gases are compressed to pressures up to 6,000 psig. A sudden release of pressure may cause injury to personnel and damage to equipment by propelling a cylinder or whipping a line. Factors that must be considered when choosing construction materials and designing gashandling systems are the temperature, the pressure of the gas, and the possibility of pressure buildup in the system.

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These seven steps are an excellent general guide to help ensure safe handling of gases:
   
1.  

Know and Understand Gas Properties

   
  Know and understand the properties, proper use, and safety precautions of your gases before using them. Consult MSDS materials and Safetygrams.
   
2.  

Know and Understand the Gas Container

   
  Whether your gas is supplied in cylinders or in bulk quantities for on-site storage, be certain you understand not only the product, but also the storage method.
   
3.  

Check Your Equipment

   
  Before gas supply lines and equipment are used, they should be leak-checked and evaluated for the ability to hold and handle full cylinder or bulk supply system pressure leak check should be performed with an inert gas, and care should be taken not to overpressurize any components of the system. Use pressure relief devices as necessary. Check that materials of construction are compatible with gases being used.
   
4.  

Develop Emergency Plans

   
  Federal law requires that all facilities using hazardous materials develop emergency plans. Be aware of potential hazards and plan for emergencies. Also, practice implementing those plans so that all contingencies are covered. Assign responsibilities and lines of authority. Coordinate with local hospitals and fire departments and inform them of the gases in use so that they will be prepared with the needed expertise, equipment, and medical support.
   
5.  

Provide Personal Protection

   
  Gas users should provide personal protective equipment for routine operations as well as emergencies. It is important to establish a policy that requires people to wear the proper personal protective equipment for each job. Gloves, face protection, and sensible work uniforms for routine tasks, as well as self-contained breathing apparatus and special protective clothing for emergencies, should be made available. In addition, gas cabinets, eye wash, safety showers, and fire extinguishers should be considered when using only specific types of hazardous materials. People must be trained in the proper use of all personal protective equipment and when to use it.
   
6.  

Follow the Regulations

   
  Comply with all federal, state, and local regulations pertaining to the storage and use of compressed gapes. The Compressed Gas Association Pamphlet P-1 and the National Fire Protection Association (NFPA) Codes provide excellent guidance.
   
7.  

When in Doubt

   
 

When in doubt about the handling or use of Air Products' gases or equipment, or the hazards of a particular gas, contact your local sales person or our Technical Information Center at
1-800-752-1597.

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